Top Foam Brands Revolutionizing Comfort and Support

The world of foam products offers a plethora of options for consumers seeking comfort, durability, and affordability. From household cushions to specialized foam for construction and automotive use, the right brand can make a significant difference in performance and longevity. Popular brands have emerged over the years, each known for their unique qualities and technological advancements. For an insightful guide to the top foam brands in the industry today, explore the details below.

Illustration of foam

Best brands of foam in 2025

Tempur-Pedic

Tempur-Pedic is a pioneering brand in the luxury mattress industry, originating from NASA's research to develop a material for aircraft seat cushioning. The company, now a subsidiary of Tempur Sealy International, introduced the Tempur-Pedic Swedish Mattress in 1991, achieving immediate success with 50,000 mattresses sold in Sweden within three years. Known for its unique memory foam formula, Tempur-Pedic mattresses provide excellent pressure relief and motion isolation, with a 10-year warranty on their products. The company has seen significant growth, including a 49% average yearly sales increase in its first decade and a merger with Sealy Corporation in 2012 to form the world's largest bedding company. As of 2023, Tempur Sealy reported a consolidated gross margin of 43.8% and international net sales increase of 7.8%. Learn more on their official website.

Zinus

Zinus is a leading manufacturer of foam products, particularly renowned for its high-quality mattresses. The company has invested over $100 million in its U.S.-based factory and distribution center in Georgia, employing over 800 workers at full capacity. Zinus' products, such as the Green Tea Memory Foam Mattress, offer exceptional pressure relief and motion isolation, making them a favorite among consumers. With an estimated annual revenue of $124.9 million and a strong presence on platforms like Amazon, Zinus continues to expand its market share. The company's innovative use of materials, including gel-infused foam and eco-friendly polyurethane, enhances comfort and sustainability.

Casper

Casper is a leading producer in the foam mattress industry, backed by $239 million in venture capital funding and holding a 17% market share among online mattress retailers. Founded in 2013, Casper revolutionized the bed-in-a-box market with its flagship product featuring multiple layers of memory foam, high-density polyfoam, and latex. The company projected $375 million in revenues for 2018, with a 49% year-over-year increase, and has over 1 million customers. Casper's mattresses are designed to provide pressure relief through zoned support and are manufactured in partnership with companies like Sinomax USA, FXI, and Future Foam, with some materials sourced from the USA, Canada, China, and Mexico. A potential partnership with Tempur Sealy could further enhance Casper's product line using Tempur Sealy's industry-leading foam technology.

Purple

Purple Innovation is a leading producer of foam mattresses, known for its innovative "World's First No Pressure (tm) Mattress". In the fourth quarter of 2023, the company saw a 1.1% increase in net revenue to $145.9 million, driven by a 4.3% jump in direct-to-consumer revenues. Despite industry challenges, Purple has made significant progress in repositioning itself as a premium brand, with positive operating income in December 2023. The company's new product lineup and enhanced marketing campaign have fueled improved sales trends across all channels. Purple's financial performance indicates a path towards long-term profitable growth, with projected mid to high single-digit percentage revenue growth in 2024.

Amerisleep

Amerisleep is a renowned brand in the memory foam mattress industry, founded in 2010 and based in Scottsdale, Arizona. Known for its high-quality, eco-friendly mattresses made from plant-based oils, Amerisleep offers five distinct models (AS1 to AS5) with varying firmness levels and advanced technologies like Bio-Pur foam and Surface Modification Technology (SMT). These mattresses are manufactured in the USA, ensuring low VOCs and compliance with CertiPUR-US(r) standards. Amerisleep provides a 100-night trial and a 20-year warranty, reflecting their commitment to customer satisfaction. The company has expanded its retail presence to several states and internationally, including South Korea. For more information, visit Amerisleep's website.

Layla

The Layla brand stands out as one of the best producers of foam mattresses, particularly noted for its innovative use of copper-gel infused memory foam, which provides excellent cooling and antimicrobial properties. The Layla mattress features a 3.5 lb density foam with a 12 lb ILD, ensuring variable support and comfort. In cooling tests, the Layla mattress performed exceptionally well, with the soft side peaking at a temperature of 90.1°F and quickly returning to the baseline temperature within 5 minutes. The mattress also excels in motion transfer, with the soft side scoring a motion transfer range of 4.45 m/s², which is 49% better than the average mattress. Layla mattresses are made in the USA, with various components manufactured in different states such as Indiana, North Carolina, and Georgia. For a detailed review, check the Layla mattress review.

Saatva

Saatva stands out as a top producer of high-quality foam mattresses, particularly with its Modern Foam model, which boasts an overall score of 9.34 and excellent cooling properties, thanks to its layered design including natural latex and convoluted polyfoam. Since its launch in late 2021, the Modern Foam has maintained its superior performance. Saatva's commitment to eco-friendly practices is evident in their use of recycled steel coils and low-carbon footprint processes in their US-based factories. The company also ensures minimal waste by making mattresses to order. With a 180-night trial and a 12-year warranty, Saatva offers exceptional value and customer satisfaction.

Leesa

Leesa is a renowned brand in the mattress industry, particularly acclaimed for its high-quality foam mattresses. The Leesa Original, for instance, boasts a medium-firm feel with a firmness rating of 6 out of 10, making it suitable for all sleeping positions and body weights. It features a 10-inch design with three layers of foam, including a 4-inch comfort layer that combines classic memory foam and aerated foam, resulting in excellent cooling performance and low motion transfer. The Leesa Original scores in the top 19% of mattresses tested, with a price 6% lower than the average all-foam mattress, offering significant value. Since its inception, Leesa has disrupted the industry by offering luxury mattresses at a fraction of the traditional cost, such as selling beds for one-third to one-half the price of equivalent mattresses.

Tuft & Needle

Tuft & Needle is renowned as a pioneer and leader in the direct-to-consumer mattress industry, founded in 2012 by JT Marino and Daehee Park. The company is celebrated for its high-quality, affordable boxed mattresses, with the Tuft & Needle Original mattress standing out for its exceptional cooling performance, medium firmness, and 10-year warranty. Notably, Tuft & Needle has served over 1 million happy sleepers and boasts a high customer loyalty score, with a Net Promoter Score of 74 and over 95% of customers expressing satisfaction with their mattresses. The brand's custom-formulated foam allows for precise control over comfort, support, and cooling features, making it a favorite among consumers. Tuft & Needle has also expanded its product line to include sheets, blankets, pillows, and bed frames.

Nectar

Nectar Sleep, a prominent brand in the foam mattress industry, has achieved remarkable growth, scaling from $10 million to over $300 million in annual revenue and becoming the fastest-growing consumer brand in the USA. Acquired by Ashley Home in Q1 2024, Nectar's success is attributed to its high average order value (AOV) of over $700 and its ability to build a predictable growth machine. Despite manufacturing its mattresses in China, Nectar ensures quality and safety through CertiPUR-US certification and regular factory inspections. The brand's focus on advanced foam technology and consumer emphasis on sleep quality has contributed to its market success. Nectar's global expansion and multiple brand launches further solidify its position in the competitive mattress market. For more insights on Nectar's strategic growth and achievements, you can explore their growth marketing case study.