Top Sofa Foam Brands: Elevate Comfort with Quality Picks

Choosing the right sofa foam is crucial for ensuring both comfort and longevity in your furniture. With a variety of brands offering different levels of firmness and durability, it can be challenging to determine which one suits your needs best. Whether you're looking for luxurious softness or firm support, there are options available to cater to every preference. To help you make an informed decision, explore the list of top brands renowned for their quality sofa foam below.

Illustration of sofa foam

Best brands of sofa foam in 2025

Tempur-Pedic

Tempur-Pedic is a leading brand in the production of high-quality foam products, including those used in sofas, renowned for their innovative viscoelastic foam developed from NASA technology. As the third leading mattress brand, Tempur-Pedic holds a 3% unit share and 9% dollar share in the US market as of 2023. Founded in 1991, the brand has expanded its product line to include pillows, bed bases, foundations, and other sleep solutions, ensuring durability and comfort for over a decade. Tempur-Pedic's commitment to excellence has earned it top rankings in customer satisfaction, including the highest score among retail mattresses in J.D. Power's 2017 and 2019-2020 Mattress Satisfaction Studies. Part of Tempur Sealy International, Inc., Tempur-Pedic operates over 650 company-owned stores globally and sells products through various channels, including e-commerce and third-party retailers.

Serta

Serta Simmons Bedding, a prominent player in the furniture foam market, is renowned for its high-quality sofa foam products. The company, part of the broader furniture foam market valued at USD 25.7 billion in 2023 and projected to reach USD 38.6 billion by 2031, contributes significantly to the industry's growth with its innovative foam technologies, such as memory foam and eco-friendly options. Serta's products cater to the increasing demand for premium and customizable furniture, particularly in regions like North America and Europe. The company's commitment to quality and innovation drives market expansion, with the furniture foam market expected to grow at a CAGR of 5.3% from 2024-2031. Serta's presence in the market underscores the importance of advanced foam materials in modern furniture.

La-Z-Boy

La-Z-Boy is renowned as one of the best producers of sofa foam, leveraging its strong brand recognition and extensive distribution network to deliver high-quality, comfortable seating options. The company invests significantly in research and development, allocating approximately $3 million annually, which has led to innovations such as ergonomic designs and sustainable materials. In the fiscal year 2023, La-Z-Boy reported revenues of $1.57 billion, with a compound annual growth rate (CAGR) of 5.2% over the last five years. Their products, including recliners and sectional sofas, feature advanced materials like high-density foam cushions and the industry's first "iClean" fabric, which is stain-resistant and easy to clean. This focus on quality and comfort has made La-Z-Boy a leading choice, with over 80% of consumers familiar with the brand. For an in-depth La-Z-Boy SWOT analysis, you can explore further details online.

Ashley Furniture

Ashley Furniture stands as a leading producer in the furniture industry, particularly notable for its advancements in sofa foam and bedding products. The company has invested heavily in its manufacturing capabilities, with a $1 billion investment over 18 months to enhance its supply chain, automation, and talent. Ashley's bedding segment, including the Ashley Sleep and SierraSleep lines, is aiming to reach $1 billion in annual shipments, with current wholesale bedding shipments nearing the $500 million mark. The company's focus on producing high-value products at attractive price points, such as mattresses ranging from $399 to $1,999, has driven significant growth in the bedding category. Additionally, Ashley's use of advanced manufacturing technologies, including Smart Factory and automation, ensures high-quality and efficient production. For more details on Ashley's strategic investments, visit their official announcement page.

High Density Foam

High Density Foam is a premier choice for sofa foam due to its excellent balance between price and comfort, making it the most commonly used foam type in the furniture manufacturing industry. It offers suitable support, resilience, and comfort, with a typical lifespan of around 6 years. The foam has a density range of 1.80-1.85 pounds per cubic foot and an ILD (Indentation Load Deflection) of 18.9-85.9 pounds, indicating its high quality and durability.

Restoration Hardware

Restoration Hardware (RH) is renowned for producing high-quality sofas, particularly notable for their exceptional foam and cushioning. RH sofas feature high-resiliency foam, often wrapped in polyfiber or down fill, and some models even incorporate a proprietary combination of memory foam and latex, ensuring top-tier comfort and durability. With a Durability and Quality Rating of 93%, RH's sofas are built to last, using premium materials such as kiln-dried hardwood frames and top-grain leathers. Their Cloud Sofa, a signature model, is especially praised for its plush comfort and oversized seating. RH's commitment to quality is further highlighted by their lifetime guarantee on frames, springs, and cushions.

Flexsteel

Flexsteel is renowned for its high-quality and durable furniture, particularly notable for its sofa foam and seating products. The brand's patented Blue Steel Spring technology ensures lasting support and comfort, with springs made from high-carbon steel that are heat-treated for unmatched strength. Founded in 1893, Flexsteel has a rich history of producing upholstered furnishings with premium materials, including real leather upholstery and performance fabrics. In the fiscal first quarter of 2022, Flexsteel reported a 30.8% increase in net sales to $137.7 million, highlighting its strong market presence. The company's focus on durability and comfort makes it a top choice for those seeking long-lasting furniture.

IKEA

IKEA is at the forefront of sustainable sofa foam production, aiming to use only renewable or recycled materials by 2030. The company has set a target of incorporating at least 20% recycled and/or renewable content in the polyols used in foam production for its mattresses by 2025. IKEA is developing post-consumer recycled foam and piloting a takeback program for old mattresses to recycle the foam, reducing landfill waste and environmental pollution. This initiative aligns with IKEA's broader goal of reducing its climate footprint by an average of 70% per product by 2030. Through collaborations with suppliers and partners, IKEA is transforming the industry's approach to foam production. For further insights into their circular initiatives, visit IKEA's sustainability news.

Hickory Springs

Hickory Springs Manufacturing, now known as HSM, is a leading producer of high-quality sofa foam, offering a wide range of products including high resilience (HR) foams, viscoelastic foams, and reticulated foams. These foams are valued for their high support factor and pressure point reduction, making them ideal for top-quality seating and premium bedding. With over 79 years of experience, HSM operates 25 manufacturing facilities across 13 U.S. states and generates an annual revenue of $542.6 million. The company's foam products, such as the Preserve Viscoelastic Foams, range in density from 2.5 to 5.5 pounds per cubic foot, ensuring various softness levels and comfort options. HSM's commitment to innovation and quality has established it as a trusted name in the furniture and home furnishings industry.

HR Foam

High Resilience (HR) Foam is a premium choice for sofa foam, renowned for its exceptional buoyancy and springiness, making it highly responsive and durable. With a density range of 2.50 to 3.0 pounds per cubic foot and a sag factor of at least 2.7%, HR Foam ensures long-lasting support and maintains its shape over time. It is available in various firmness levels, from Medium Soft to Super Firm, and meets the stringent CertiPUR-US(r) certification standards. This foam type is ideal for applications requiring high bounce and resilience, such as cushions and seats. Its open-cell structure provides both resilient and sturdy support, making it a top choice for furniture manufacturers. For more information, visit the High Resilience Foam section on their website.